Coolant leak in my 04

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oldguy

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Started dripping at the elbow joint lower right side. This is the tube that connects the engine to the radiator. Happened in Colorado on my trip. We put aluma seal in it along with a McGiverish section of bicycle inner tube cut to size and a hose clamp.
Got home ok, but need to get an idea what I'm dealing with?
Thanks
Jack
 
O-ring, they dry up over time. You might gently tap on it and see if it will seal back up or get a new set. I would replace them. I think their is one on both sides. If I understand where you are talking about. Temp changes/ elevation caused mine to leak. It was pretty easy to fix. You can get a o-ring kit from harbor freight. Cheap or northern tool.


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Is the elbow joint a press fit, or how does it come out.
By the way thanks for the help. Unlike some mc forums, you all don't get all superior when someone asks what is probably a pretty elementary question.
 
I removed the water pump cover when servicing that. You will need that cover gasket as well.


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I removed the water pump cover when servicing that. You will need that cover gasket as well.


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Right.
Don't think your gonna wiggle the elbow out of there without pulling the pump cover.

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Is the elbow joint a press fit, or how does it come out.
By the way thanks for the help. Unlike some mc forums, you all don't get all superior when someone asks what is probably a pretty elementary question.

Yes, a light press fit, no fasteners holding the elbow. The O-rings keep it snug.
 
Go to the search "How to replace your water pump seals" also I recommend you download the maintenance manual from Vmaxoutlaw.com , it's free. Usually there is tons of how to's on the forum, just look around.


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http://vmaxforum.net/showthread.php?t=25470&highlight=water+pump

That should help with a visual of whats going on here.

The elbow runs between the water pump housing and the engine block.
If you want to remove the elbow, you need to remove the water pump.

You should buy the paper gasket that goes between the pump and block.
http://www.partzilla.com/parts/detail/yamaha/YP-3JP-12449-02-00.html

You should buy 2 orings for the elbow
http://www.partzilla.com/parts/detail/yamaha/YP-93210-27194-00.html


You may consider replacing the o-ring for the water pump cover. Typically reusable but you never know.
http://www.partzilla.com/parts/detail/yamaha/YP-93211-16591-00.html
 
+1 and you can take it out by removing the T-stat housing too, but I'd pull the pump and take the opportunity to inspect and maybe change the ceramic seal at the same time if needed. If changing the seal, find the threads that list the parts needed.Or just ask & order from Sean, you'll get what ya need. The impeller shaft bearing is worth changing if the seal is worn. Just thinking ahead and spending your money for you.
 
Thanks to all, especially Mike for pointing a less than proficient diy'r in exactly the right direction.
Hard to go wrong with that kind of help!
 
Thanks to all, especially Mike for pointing a less than proficient diy'r in exactly the right direction.

Hard to go wrong with that kind of help!



I'll be doing my water pump seals later this week, if you need pics or even want a video, let me know. After a ride Monday I had some coolant out the weep hole.


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