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cover pattern traced on material, All hand cut.

cover pattern traced on material, All hand cut.

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brackets before PC

brackets before PC

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MaxGasser logo

MaxGasser logo

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All perfect! Available in soft or firm.

All perfect! Available in soft or firm.

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Inside of foam molds , require polishing and waxing on regular basis to keep foams coming out nice

Inside of foam molds , require polishing and waxing on regular basis to keep foams coming out nice

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Rear foam mold

Rear foam mold

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Wa la foam mold, hinged and with wooden wedges to hold it shut

Wa la foam mold, hinged and with wooden wedges to hold it shut

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These are then covered with fiberglass as they will become the foam molds , very one the same Unless I change foam ratio's

These are then covered with fiberglass as they will become the foam molds , very one the same Unless I change foam ratio's

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Then very carefully that" egg "needs to be fastend to a cardboard flange

Then very carefully that" egg "needs to be fastend to a cardboard flange

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They need to work well together

They need to work well together

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It needs to be symetrical

It needs to be symetrical

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Alot of sanding and filling holes when you break through

Alot of sanding and filling holes when you break through

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After you have shaped your foam It needs to be coverd with a VERY THIN coat of bondo. It becomes very fragile.

After you have shaped your foam It needs to be coverd with a VERY THIN coat of bondo. It becomes very fragile.

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First rough foam

First rough foam

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Once foam expands its shaped to your desire

Once foam expands its shaped to your desire

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In shaping process

In shaping process

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After foam expands and sets it can then be sculpted into desired shape

After foam expands and sets it can then be sculpted into desired shape

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Foam expansion tank

Foam expansion tank

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The Thin pan mold is installed on the bike and form poured on top

The Thin pan mold is installed on the bike and form poured on top

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Those Bondo master molds are used to get the first thin pan.When pan proves out the master mold needs to be turned into a stronger fiber glass mold

Those Bondo master molds are used to get the first thin pan.When pan proves out the master mold needs to be turned into a stronger fiber glass mold

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After you get the desired shape for your pan/pans , they need to be carefully removed from the bike

After you get the desired shape for your pan/pans , they need to be carefully removed from the bike

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first you have to locat bumpers and hardware and cover with bondo.Then sculpt out your vision for a seat pan/pans

first you have to locat bumpers and hardware and cover with bondo.Then sculpt out your vision for a seat pan/pans

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I was lucky with the gen I , I had a spare frame.

I was lucky with the gen I , I had a spare frame.

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This will become the master for the pan mold.

This will become the master for the pan mold.

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twistedmax

Its not easy!

Some of whats involved in Designing a seat, theres way more that I just dont have room or time to go through. Start at the end and work back.
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