Mike:
Never heard of this problem, but you can bet I looked it up pretty fast!
No, the pan never has been off the bike. I've only had the valve covers off for valve clearance checks, and the stator and clutch covers off to replace those parts. I actually drive the bike gently, seeing it's age and mileage, but I am thinking about getting in there to have a look.
I just put it back on the road after a 2-year "retirement". I also have a 2002 Roadstar, but seeing the Max out there in the garage finally got to be too much. Actually, it started up pretty easily after the long layoff. I usually have to d what you guys call the "peashooter" fix after a winter's storage, but this time it started up easily. I did have a bad plug, though, left front cylinder wasn't firing. Pulled the plug, gave it a shot of ether to clean it up, and the bike ran fine! I'm gonna put new plugs in tomorrow. I've got to get a new battery, and I'll get them at the same time. I probably will do the peashooter and shotgun thing while I'm working on it.
I did the VMax Outlaw "crimp" fix to it today. This bike has never charged a battery worth a ****. I have one of those little Kuryakyn LED charging system indicators mounted to the top of the right air scoop. It tells you the state of charging, by using the colored LRD's... I never got it to go into the green (charging OK) range of the indicator, but it does now. In fact both the green LED's light up!
I removed the stock taillight bulbs and replaced them with an LED board that fits right in. I figure this also saves me a bit of watage, as they draw almost no current, and are plenty bright enough. I disconnected the running light feature in the front turn signals, just leaving the signals working. This saves me a few more watts of power.
The battery is 5 years old, and wasn't used much during the bikes "retirement", so that's getting replaced, as I said before. I put a new starter in it about 10 years ago.
We'll see what happens... I'm really impressed with this board, and plan on contributing often. thanks to the folks who set it up! I've learned new things about the Max already, and I'm a newbie!:thumbs up: