Could also use some help with the part #s for the two black rubber jet block plugs and / or a good location online to view vmax parts diagrams
Here's an easy way to perform the float seat removal:
1)drill & tap the aluminum plug on top...think I used 1/4 - 20 tap
2)use a 2" long pipe spacer with an ID larger than the plug-place over the plug and thread a 1/4 - 20 bolt into the tapped plug
3)the bolt needs to be the length of the pipe spacer + the thickness of the plug..(approx. 1/4") with a washer to keep it from going inside the pipe spacer.
4)when the bolt bottoms on the spacer keep turning and it will 'jack' the plug out of the carb body
5)the seat is removed by simply using a 'C' clamp to push it out the top....it doesn't need to go very far and it will fall out when the carb is tipped upside down. (a little WD is real helpful)
-Grind flat spot in pipe spacer to provide adequate clearance for plug.
-Tape drill bit so it won't go below thickness of plug and ruin filter screen on seat.
-Grind off peens on edge of hole before installing new plug....the carb body will crack easily in this area if plug fit is too tight.
-Lightly oil all surfaces to facilitate installation.
How to perform float seat removal:
1)drill & tap the aluminum plug on top...think I used 1/4 - 20 tap
2)use a 2" long pipe spacer with an ID larger than the plug-place over the plug and thread a 1/4 - 20 bolt into the tapped plug
3)the bolt needs to be the length of the pipe spacer + the thickness of the plug..(approx. 1/4") with a washer to keep it from going inside the pipe spacer.
4)when the bolt bottoms on the spacer keep turning and it will 'jack' the plug out of the carb body
5)the seat is removed by simply using a 'C' clamp to push it out the top....it doesn't need to go very far and it will fall out when the carb is tipped upside down. (a little WD is real helpful)
-Grind flat spot in pipe spacer to provide adequate clearance for plug.
-Tape drill bit so it won't go below thickness of plug and ruin filter screen on seat...OEM plug mic's at .227"
-Grind off peens on edge of hole before installing new plug....the carb body will crack easily in this area if plug fit is too tight.
-Lightly oil all surfaces to facilitate installation.
-A drill press is very handy but not essential.
Instead of all the drilling and tapping, why not just push the whole works out and save the plug?
I used a couple pieces of 1/4 steel, and two Clamps
Set up for pressing.
Pushed the seat flush with the body with the second C Clamp.
Used a small socket as a spacer to push the plug out.
All the parts came out fine, and the plugs are reusable.
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