but it could be the washer swap had been done:
The axle itselfs has a lot of clearance on the pumpkin side so no worries.i'm not sure the gap is a big deal? if things were left loose, ie the pinch bolt until the axle was tight and thats the gap that appeared then its just how it wants to sit eh?
it probably shouldn't but if thats how it sits when relaxed...
The washer is there to be the one big pita...but anyways your explanation is very solid. Gotta +1 to that.Omitting that washer will NOT hurt anything. As noted, the axle just pulls through a bit more.
The washer is there to serve a purpose. The brake caliper bracket is aluminum. The shoulder on the axle is steel. The shoulder has a small OD. If you tighten up the axle to the torque spec, the small OD of the axle shoulder could possibly dig into the caliper bracket. The washer prevents this by giving a larger surface area to spread the load created when the axle nut is torqued.
On another note, make sure the bearing spacer is present. Hard to tell if its there in the photo. It goes into the oil seal and rides between the wheel bearing and caliper bracket
Omitting that washer will NOT hurt anything. As noted, the axle just pulls through a bit more.
The washer is there to serve a purpose. The brake caliper bracket is aluminum. The shoulder on the axle is steel. The shoulder has a small OD. If you tighten up the axle to the torque spec, the small OD of the axle shoulder could possibly dig into the caliper bracket. The washer prevents this by giving a larger surface area to spread the load created when the axle nut is torqued.
I have been running without this washer for some time with no issues. I do not torque the axle nut to 80 ft lbs or whatever the spec is. I just make it "tight". Haven't had any problems.
The only reason I don't use the washer is because I have a PCW shock relocation bracket and a shim on the outside of the differential. I use the old style (long) axle and eliminated the washer in order to have enough threads sticking out of the differential to get a full nut.
On another note, make sure the bearing spacer is present. Hard to tell if its there in the photo. It goes into the oil seal and rides between the wheel bearing and caliper bracket
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