I'm about to make a start on my frame brace bars.
Concern is my weld on mounts may interfere with motor removal.
Any recommendations ?
With your design and fabrication skills, why not use bolt-on clamps (two half-moons with bolts thru the ears). If robust enough (6mm bar thickness?), I'm sure this would rival the strength of welded tabs. And wouldn't the frame stiffening effect be more a function of the bar itself, and the placement within the frame triangle?
A mechanical engineer would hop at a chance to answer a question like this!
Another thing to consider - if the tubular frame was originally designed to flex to some extent, and stiffeners are later added, doesn't this introduced potential stress points, which may crack? Again, a good question for a professional.
Of course, bolted tabs would give you the option of changing the placement easily, and not interfering with engine removal.
Personally, regardless of their effectiveness, I'm not a big fan of frame braces. They distract too much from the looks of a beautiful engine. Whether black or chrome, even to a casual observer they scream
"bolt-on accessory!"
It's too bad the Yammy engineers had not originally designed a frame to match the potential of the engine. But it took many manufacturers some time to catch up with frame design(think boxed aluminum), following the advent of ultra-hp motors.
Cheers!