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  1. gamorg02

    non vmax fork disassemble help...

    Hey guys I just picked up a TTR225 to play with. It needs fork seals and I've done a few sets now on different bikes and understand the general idea. So... how the hell do I remove this cap!??! Any help would be greatly appreciated! Removing the rubber cap yields this. Almost looks like a...
  2. gamorg02

    Free fork springs with progressive 440 purchase

    Looks like through may: http://www.progressivesuspension.com/springpromo0310.html I'm sure morley could hook people up as well..
  3. one2dmax

    Muscle Fork Brace

    Getting ready to maybe start making some fork braces. These look very similar to OEM and are going to be cast parts that we have heat treated and final features machined out. Still have to get the prototype tested. The part is actually very similar to the mega brace sold in Europe (only so many...
  4. B

    fork brace

    does any body know if its safe to take a test ride a 1/2 mile without any forkbrace? I got my bike all back together except waiting on my forkbrace to com?
  5. bheinz57

    Fork seal assembly

    Hello. And thanks for all the pointers on the fork spring install and all that info that goes with getting it done. I do however have an issue that I have not found in any search. 2003 Max. 15k, allegedly absolutely everything is stock. When it comes to the oil seal area. Basically...
  6. gamorg02

    new fork seals leaking?

    hey guys. so i changed the fork seals/springs/oil this winter and on one side i had to pull the oil seal out once it was in and re-seat it as the tube had got stuck on the damper rod plastic seat. anyways long story short, i didn't note which one and now one of my seals looks like it *might*...
  7. 8

    Help! I broke my fork "air collar".

    So I got my forks all back together (progressive springs, 15wt. oil) and was pumped about getting everything back together, when I slammed myself right into the old proverbial "brick wall". I was re-installing the "air collars" back on, I didn't have the circlips back on the fork tubes and one...
  8. vmax2extreme

    Front Fork fluid levels

    I have a 2005 vmax that I just lowered 1" with the progressive kit. I have heard that they newer forks take 20.9oz of fork oil, but everywhere I read state 15.3oz in the service manuals. What is the proper amount of fork oil and actually whats the proper measuring technique used to assure...
  9. gleno

    Pegasus Fork Brace

    I had a request to post pics of the Pegasus fork brace fitted to my '88 max. This shows the brace fitted with a 17" rim, so the brace has the lower spacers to bring the mudguard close to the tyre. So here you go.
  10. joelyons50023

    Different front fork tubes.

    I was wondering if there was any other forks that are the same diameter as the stock 43mm forks. I was really thinking USD (inverted forks) forks that would work because i know that most sportbike fork tubes. Yes I know that most USD forks are shorter but that is kinda the route that I am...
  11. trentsee

    Where to buy fork protectors?

    Hey guys.I hope someone can help me.I would like to buy a set of fork protectors.I've surfed all over the place and the only ones I can find are in the U.K. And they $50 plus I was just wonderering if there was someplace in north america that I could get a set Thanks!!!!
  12. Jdk203

    Fork brace drawing? Anyone?

    So I like the looks of the UFO fork brace but I dont have the cash flow for one and I know I can make one myself. Any chance someone has a drawing of one to make it go faster? My stock one is actually out with my front fender for paint. If I make a new one it wont go back on if I dont it will...
  13. gamorg02

    Progressive Lowered Fork Oil Level

    Quick question. When you lower your forks (1" or 2") with the progressive kit, you still measure the same distance from top of the fork tube (compressed) to the level of the oil right? I don't think the height of the bottom of the slider to the top of the fork tube when compressed changes...
  14. gamorg02

    fork bushing wear limit?

    Hey all got one fork completely dismantled. my lower bushing looks fine but the upper one has some minor wear marks. wondering if these are well within spec or should i be replacing them or should i stfu b/c i only have 12k miles on the bike. fork seal and circlip were so f'n rusty. wow i...
  15. WVxNitemare

    Fork Spring Question...

    Ok, so I've read the FAQ's and the instructions and the service manual for doing my front fork springs and I'm still confused. Hopefully someone can set me straight. 2005 V-max. 1. To install the progressive lowering kit (progressive springs, and 1 inch lowering kit) do I have to take the...
  16. Mitchell

    Progressive drop in fork lowering system

    Just noticed that Progressive Suspension has this available now. http://www.progressivesuspension.com/dropin/index.html Unfortunately not for the Vmax:bang head: Hey Morley, any chance you could talk to Progressive about making them for the Vmax. It sure would be nice to not replace the...
  17. vmaxcruzer

    fork springs

    Hey guy's aren't the front STOCK springs an even spaced wined from one end to the other? Progressive are tight at one end and wider at the other.
  18. Nicki66

    Fork dis-assembly question

    How do I remove this end piece off of the fork leg?
  19. gamorg02

    average fork seal lifespan?

    whats the average fork seal lifespan for a vmax or a normal bike. not something thats being stunted. Only bike i've ever done fork seals on had 30k miles and was almost 20 yrs old, is that typical?
  20. yukonerdave

    fork removal

    Ok I know this has been asked before, but it is still unclear to me: How do I remove the air nozzle assembly on top of the forks? Is it secured to the forks at all? Is it supposed to just slide up off the forks (with some persuasion). If they don't want to move, how can I best persuade them?
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