I am gonna offer a bit of advice. Take it or leave it. If I had done this, I might have saved myself a couple of $$grand$$. :bang head:
Before you install your used engine, remove the bottom case half, and measure the big-end rod and crank clearances. This way, you get to take a peek at the reciprocating parts, and also satisfy yourself that there are no excessive clearances, or tell-tale discolorations to your expensive components.
I bought and installed a used engine instead of fixing second gear on my bike when I returned it to the road after not using it for an extended period. The used engine ran fine, no leaks, no oil cloud out the exhaust, no oil puking into the airbox. I put about 1000 miles onto it while I bought parts to do a bolt-on hop-up: COP's, Dynojet Stage 7 carbs, UFO 4/1, new spare-disc PCW clutch friction discs, needed gaskets, etc. When I went to the dyno to do a baseline run so I could know what each mod was worth, the engine expired within a couple of miles of leaving the table.
If I had torn-down the engine, (just removing the bottom case half, and side covers as necessary) I believe I would have had a chance to make a visual inspection of the conn rod bearings and main bearings, and using Plastigage, would have found any excessive clearances,
before subjecting the engine to the dyno. Here's the thread:
http://www.vmaxforum.net/showthread.php?t=21873&highlight=dyno+dilemma
If you bought a used engine, I suggest you try to see what condition you have by splitting the cases. It may save you from having to buy another one!:confused2:
My used engine didn't knock (until I left the dyno and was headed home), smoke, or overheat. It didn't pollute the oil w/coolant. The used engine shipped was a grand, and getting it installed and running was a half-grand, which included some other things. Then to take two engines w/issues and to make one good one, w/an undercut tranny, and a valve job, including a light surfacing of the heads, w/me doing the engine removal and reinstall, was another $1600. So, that's >$3K right there.
Yes a pain in the butt for you to remove and reinstall the engine, but I'll never do a swap w/o looking inside and measuring things. Why, I coulda-bought a set of Sean's Carrozzerias instead!:biglaugh: