ColtMax's 1997 Restoration thread - 1 - Overhaul of the Front Suspension

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ColtMax

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This thread is part of a series, you can find the list of all other threads related to my overall restoration here: ColtMax's 1997 Restoration thread

PARTS SELECTION STRATEGY:
Requirements
I use my Vmax as a cruising bike, although I like to twist the throttle a lot, I want this bike to be comfortable for long rides (8+ hrs). I also ride with my wife a lot. Our combined weight is nearing 400lb once all geared up.
The roads up here in Quebec are pretty bad, crack bumps, hole... you name it.. it's there. For this reason I would like to have a front suspension that rides smoothly while providing proper support for riding with passenger. I would also like to limit the nose dive when applying front brakes aggressively.
Budget
Obviously, this is a 28 years old motorcycle with 144,000km (90k miles), I want to restore it, but I would like to keep the overhaul budget to something reasonable.
All in all I would like to keep the front fork rebuild under 500CAD$ which is nowadays approximately 20USD$ 🤪 Seriously, this is around 350USD$ at time of writing this post.

Options:
1 - Progressive Suspension Springs + Stock Fork Rebuild (SELECTED)
Pros:
Can accommodate a wide range of riding conditions,​
Simple to install​
Within my budget​

Cons:
Might not offer the best performance riding experience​

2 - Race Tech Front Springs
to be completed

3 - Gold Valve Cartridge Emulator
to be completed

4 - Fork swap to an inverted fork
to be completed



PARTS:
I have ordered the following OEM parts to perform this task:
View attachment 96465
ItemPNDescriptionQty
154V4-23188-L0-00O-RING
2
193LR-23149-00-00WASHER, SPRING UPPER
2
93GM-23173-00-00SPINDLE, TAPER
2
64PU-23144-00-00SEAL, DUST
2
44PU-23145-01-00OIL SEAL
2
74V4-23146-L0-00WASHER, OIL SEAL
2
55EB-23125-00-00METAL, SLIDE 1
2
124V4-23158-L0-00GASKET
2


UPGRADE
As an upgrade, I am installing the Progressive Suspension spring 11-1144
View attachment 96466


DISASSEMBLY
The disassembly process was pretty straight forward, thanks to Seans's video.


Here is how my bike sits now:
View attachment 96463View attachment 96464
 

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