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I've thought about trying to mount my own MC tires for awhile. I've looked at the No-Mar equipment and mojolever but both mount tools are over $100.
I bought an ATV almost 2 years ago and decided it was time to upgrade the tires. I belong to another forum and the guys posted up some great deals on tires and wheels. I decided to buy a set and make a homemade mounting bar and see what happens.
I bought a cutting board at Walmart for $1.06 and some stainless screws at Lowes for $2.40. The rest of the materials were sourced from the scrap pile at work.
My first attempt was a failure. When I tried to work the tool around the rim, it was biting into the bead instead of leading the bead onto the tool. I cut the original piece of plate off the top of tool, cut the bars on a compound angle and welded a new plate in place and curved it a bit, then shaped it with a flap wheel. My second attempt was a success. The tool now guides the tire onto the rim with ease.
I was able to mount my tires with no scratches on the rim though, I'm not sure if I will use the tool on my prized Vmax rims. I'm not too particular about the quad since I bounce it off of boulders.
I built a stand too. It is specific to the Polaris bolt pattern. It works OK but after using it, I see some downfalls. First thing is that it should be mounted to the floor or, on a full sheet of plywood. Right now, it's difficult to keep it from moving around. Another flaw is that I have the rim down tight to the top of the stand. This isn't a problem with 9" tires on a 7" rim but, when trying to put 11" tires on a 7" rim, it causes a problem with keeping the bead opposite of tool in the recess of the rim. Its very hard to push down on the tire hard enough to keep the bead where it needs to be when the tire is 4" taller than the work area.
This was just a test to see if I could do it. I'm glad to report that it worked well! I won't say it was easy. It was definitely a workout but if I make a couple changes I think it would work much better. I typically learn things the hard way.
I bought an ATV almost 2 years ago and decided it was time to upgrade the tires. I belong to another forum and the guys posted up some great deals on tires and wheels. I decided to buy a set and make a homemade mounting bar and see what happens.
I bought a cutting board at Walmart for $1.06 and some stainless screws at Lowes for $2.40. The rest of the materials were sourced from the scrap pile at work.
My first attempt was a failure. When I tried to work the tool around the rim, it was biting into the bead instead of leading the bead onto the tool. I cut the original piece of plate off the top of tool, cut the bars on a compound angle and welded a new plate in place and curved it a bit, then shaped it with a flap wheel. My second attempt was a success. The tool now guides the tire onto the rim with ease.
I was able to mount my tires with no scratches on the rim though, I'm not sure if I will use the tool on my prized Vmax rims. I'm not too particular about the quad since I bounce it off of boulders.
I built a stand too. It is specific to the Polaris bolt pattern. It works OK but after using it, I see some downfalls. First thing is that it should be mounted to the floor or, on a full sheet of plywood. Right now, it's difficult to keep it from moving around. Another flaw is that I have the rim down tight to the top of the stand. This isn't a problem with 9" tires on a 7" rim but, when trying to put 11" tires on a 7" rim, it causes a problem with keeping the bead opposite of tool in the recess of the rim. Its very hard to push down on the tire hard enough to keep the bead where it needs to be when the tire is 4" taller than the work area.
This was just a test to see if I could do it. I'm glad to report that it worked well! I won't say it was easy. It was definitely a workout but if I make a couple changes I think it would work much better. I typically learn things the hard way.