Miles Long
Well-Known Member
You get full marks for your ingenuity, but I agree with the above assessments. Your fabrication has a design flaw.
In my opinion, it's not the fasteners that are the problem, or the thickness of the aluminum plate, it's the shape of the cutouts in the plate itself. The large size of the backrest pad is also exacerbating the problem.
Simple physics - F=PxA Force equals pressure times area.
I'm not sure how much actual pressure would be on the backrest in the event of a sudden acceleration (or front wheel lift?!!) of your bike - this would depend on the circumstances and weight of the passenger - but the large area of the backrest would mean that a greater force would be transferred to the weakest point of the assembly, that being the sections immediately above the bolts, which appears to be no larger than 1" wide x 1/4" thick. This is where the bending would occur.
I would suggest that you disassemble the backrest from the bike, and put the bolted area in a bench vise. Then apply some pulling force to the top of the pad. I think that you will see that the rest will bend very easily at the mentioned sections.
Only intended as "constructive criticism", not trash talking, because this is a safety issue.
Cheers!
In my opinion, it's not the fasteners that are the problem, or the thickness of the aluminum plate, it's the shape of the cutouts in the plate itself. The large size of the backrest pad is also exacerbating the problem.
Simple physics - F=PxA Force equals pressure times area.
I'm not sure how much actual pressure would be on the backrest in the event of a sudden acceleration (or front wheel lift?!!) of your bike - this would depend on the circumstances and weight of the passenger - but the large area of the backrest would mean that a greater force would be transferred to the weakest point of the assembly, that being the sections immediately above the bolts, which appears to be no larger than 1" wide x 1/4" thick. This is where the bending would occur.
I would suggest that you disassemble the backrest from the bike, and put the bolted area in a bench vise. Then apply some pulling force to the top of the pad. I think that you will see that the rest will bend very easily at the mentioned sections.
Only intended as "constructive criticism", not trash talking, because this is a safety issue.
Cheers!