Talked to Rusty this weekend, nice guy! Thanks for the help Rusty!
I've spent the last week unwrapping my wiring harness looking for issues. I only have time working an hour here and there due to family responsibilities but oh well...whaddya do?
Anyway, this project started when bike wanted to die at idle...especially when the fan was running. I checked my charging voltage and it was below the minimum of 13.5 volts. Now, I've been reading that the r/r has another function besides charging the battery. Since it connects to the crimp near the battery it also supplies juice to the rest of the electrical systems on the bike. I'm hoping that by fixing the charging system woes my rpm drop goes away.
Tonight I found issues with the main switch and also two crimps. One crimp is where the brown lead branches to the fuse box and the other is the blue wire that branches to the tail light and all the front lights. The crimps and wires were pretty corroded. So snipped, cleaned and butt spliced those.
I'm also taking richwrench's advice unplugging all connectors and cleaning them and squirting dielectric grease in each one. Did the ignitor handle bar control connectors tonight.
Next, I'm cleaning all grounds and testing my R/R. I also need to fix wiring to the main fuse and where the R/R connects to the harness. I'm going to take Rusty's advice and add a wire that goes from the red R/R wire directly to the battery. Rusty, do I need to put an in line fuse in there? I wasn't planning on it but wanted to check first.
Parts of this project suck...especially the soldering. I'm finding the stock crimps are hard to heat up for the solder to flow. So I'm just cutting those off and butt splicing everything w/o soldering.